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Cable Design and Calculations

 

Low Voltage Plant Protection and Discrimination (ACB, MCCB and BS88 Fuses)

The primary function of the protection device system is to protect the Power Distribution System which needed to supply electrical power with the required voltage level and energy demand. The power distribution system and its components can be protected by various types of Fuses, Overload relays, Low voltage circuit breakers (ACB, MCCB, MCB) and trip units, etc.

q Three basic considerations during a protection device system design are:

q The system has to be safe for the personnel

q The system has to be capable of fully protecting electrical power equipment such power cables, Transformers, Motors, etc.

Explanation

q The system has to be selective (co-ordinated) short circuit study should be performed to provide short circuit fault levels on each bus in the system

q The interrupting ratings of all of the breakers and fuses should be greater than the calculated fault levels available at the point of application.

Study Objective

q The objective of coordination study is to coordinate system so that the protective device closest to the fault on the power-source side has the first chance to operate; but each preceding protective device upstream should be capable, within its designed settings of current and time, to effect the isolation if the fault persists.

q The settings of the protection devices must be so selected to first, satisfactorily protect electrical equipment from overloads as rapidly as possible.

q If for example, you have an new MCC rated at a FLC of say 1250A and as we know the MCC will only achieve this when all the Plant is fully commissioned, to ensure the maximum safety the main MCC Incomer should be set for a proportional load as commissioning moves on.

Data needed to compile a coordination study, if requested Electrowave could generate the main elements on your behalf;

q System single line diagram

q Short circuit fault levels

q The electrical equipment ratings and withstand damage characteristic protective devices

q Ratings, settings and time-current characteristic.

When we are in possession of this Data we will;

q By changing the ratings and adjusting the settings of the protective devices, greater protection of the distribution system and coordination of the protective devices can be obtained

q To accomplish this, the tripping characteristics of the over-current devices should not overlap but should maintain a minimum time interval between them for all current values

q To assure complete coordination, the respective time-current trip characteristics should be simultaneously displayed on a log-log curve to determine adequate time-delay separation between operation of the various devices

Data

q This display of characteristics can also include devices at a different voltage level (11kV)  on the system, provided proper consideration of the relative voltage levels is made.

q In this manner, those fuses on the primary side of Transformers and high voltage breakers which are controlled by relays can be coordinated with low-voltage breakers.

q If the ground fault current protection is incorporated in the system, it should be also included in the time-current Co-ordination plots.

q Once, the Co-ordination of protective devices is performed, that is not guarantee that the system will remain Co-ordinated forever system changes and additions plus power source changes frequently modify the protection requirements.

q This leaves some of the protective devices unable to properly interrupt the available fault currents consequently, periodic study of protective-device settings is as important in preventing power outages as is periodic maintenance of the distribution system

 

 

 

 

 

 

 

 


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